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Strain Gauge Analysis
Similar to finite element analysis, rather than using computer generated
models, the actual circuit board and test fixture are used in measuring the
circuit board’s strain during the test cycle. Small sensors called
"tri-directional rosettes" are mounted to the circuit board around strain
sensitive components. The measurements taken from the rosettes' are recorded
with a scanner.
Test results can highlight the risk of:
- Fractured solder joints
- Lifted pads or traces
- Cracked components
- Delamination of the PCB
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Extra measure of attention
The fixture and circuit board are used for the strain gage test resulting
in actual "live" measurements of the UUT's flexing during the test cycle.
During strain gage testing the fixture gets a detailed inspection and is fine
tuned to keep strain at the lowest possible levels.
When should extra testing be performed?
- High concentrations of probes under BGA's or fragile components
- The UUT is thinner than 0.062"
- The UUT larger than 200in2
- Fixture has > 2200 probes
- Extra high spring force probes are utilized
- If a component has a strict warranty policy
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A fully detailed Strain Gage report is submitted to the customer comparing
test results to the industry standard IPC/JEDEC 9704.
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